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HRQMC Continuous Improvement Community of Practice

Project: CI Training & Deployment Best Practice

Phase One: DEFINE

Our effort here is to determine the main elements necessary for successful CI training and deployment. Who are the players of the game and what is their role? We need a reasonable score card to begin keeping track of the program.

June 2009 Workshop Attendees

People Issues

Roles

  • Leaders
  • Managers
  • Workforce

Commitment

  • Start up
  • Long range plan

Mindset and Behaviors

  • Flexibility is more important than scale
  • Value is added at the front line
  • Everyone should understand how what they do fits with the business goals
  • The root causes of problems need to be addressed, not just the symptoms
  • A problem is an opportunity to improve

Regional CI Fair

  • Highly visible platform for CI Report-Out briefs to enliven Teams and attract participation

Processes Issues        

Strategic Focus

  • Cost Reduction
  • Equipment Utilization
  • On-Time Delivery

Barriers

  • Lack of consensus

Training

  • Body of Knowledge
  • Modes

Key Process Indicators

  • Priority Metric

Applications

  • CI Projects
  • Alignment

Value Sources

  • Cross-functional teams for VSM
  • Kaizen culture
  • Improve supply chain flexibility
  • Clear focus on Education as tool to get at performance opportunity
  • Capture best practices with tech to scale and replicate across value chain, connecting Process and Productivity.

Metrics

  • Which ones?
  • How used?
  • Link to Accounting System

Providers

  • Names
  • Focus

Pervasiveness

  • Full deployment

Extension across Value Chain

  • Customer - Enterprise - Supplier application for full value

Lean Operating System

  • Flow value to customers while minimizing all forms of loss.

Management Infrastructure

  • Organizational Structure
  • Performance Management System
  • Continuous Improvement Infrastructure
  • Processes for Developing Operational Skills
  • Management of Key Functional Support Processes

Regional Outreach

  • Create economic development strategies that will attract talented residents and support the development of highly innovative firms.

2. Quality Journey - The Time Line

This part of the DEFINE stage will outline the phases appropriate for deployment of a continuous improvement initiative. It will focus on necessary actions for success while addressing barriers and potential mistakes that may defeat the program.

People Events

Deciding to Embark

  • Business pressure
  • Weighing up the options
  • Learning from other's experience
  • Making plans to get started

Exploring the Opportunity

  • Troubleshooting the three aspects of operations
  • Planning the assessment
  • Ensuring management ownership
  • Evaluating the operating system
  • Interpreting the findings
  • Communicating the findings

Engaging the Leadership

  • Recognizing different perspectives
  • Moving from current-state findings to future-state design
  • Building alignment within the team
  • Reconciling business need, improvement potential and change capability
  • Reconnecting senior managers with the front line
  • Communicating to the wider organization

Demonstrating the Change

  • Creating a stable platform
  • Establishing a performance culture
  • Tackling deep-seated problems
  • Keeping senior managers involved
  • Dealing with setbacks
  • Implementing a pull system

Embedding the Change

  • Exploding the myth of 'pilot and roll out'
  • Developing the conditions for lasting change
  • Developing a continuous improvement culture

 

Processes Events

Foundation

  • Prepare for TQM
  • Form the leadership team
  • Discuss TQM goals, build awareness, and enlist support
  • Clarify organizational vision, mission, goals and values
  • Identify customer satisfaction perceptions, priorities, and problems
  • Sponsor and launch improvement projects

Momentum

  • Clarify leadership expectations
  • Renew an emphasis on employee training and development
  • Recognize, reward, and celebrate contribution
  • Identify and initiate high-priority improvements
  • Revitalize the suggestion system
  • Evaluate and revise policies and practices to eliminate bureaucracy and empower employees
  • Evaluate and improve the quality process

Commitment

  • Establish process management
  • Reengineer work processes and job responsibilities
  • Implement supplier management and partnerships
  • Evaluate and improve the measurement system
  • Evaluate and improve the management performance appraisal system
  • Institute a system of organized abandonment
 

   
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